Smart Skin

Vial Seal Assurance System

Instantly Identify Capper Head Issues and Optimize Seal Quality with SmartSkin’s New Single & Multi-Drone Seal Assurance System


Reduce seal force variability between capper heads and optimize seal quality. As demand increases for solutions that help to ensure proper seal quality and container closure integrity, SmartSkin has developed an innovative drone format, the Seal Tightness drone, that allows pharmaceutical manufacturers to measure capping and crimping forces in production.

In addition to the standard single drone platform, the latest Vial Seal Assurance System allows a fleet of up to 16 Seal Tightness drones to be run in parallel to continuously quantify and record the immediate top load pressure applied and sealing forces over time.

Quickly pinpoint issues with specific capper heads and develop a better understanding of capping machinery and its effects on seal quality.


SmartSkin Case Study: Vial Seal Tightness Drone

Seal quality is critical to vial container closure integrity assurance in parenteral filling and finishing processes; it’s required in order to maintain microbiological integrity, sterility and physicochemical attributes over the shelf-life duration of products (USP 1207). Read these Real World Case Studies to see how the SmartSkin Seal Assurance System can benefit your process.

  

Genesis' Vial Handling Expertise Along with SmartSkin Technology is a Perfect Combination in Helping You Meet Annex 1 Regulations.

Consulting

Meeting Annex 1

Seal Tightness Drones Can be Used to Demonstrate Control of the Capping Process

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Consulting

Meeting Annex 1

Using RSF Testing as a Tool to Validate the Capping Process

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Consulting

Meeting annex 1

Using Package Development / Correlation Studies to Identify the Relationship Between Drone Readings and Actual RSF

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More Information


As an authorized reseller Genesis offers SmartSkin Technology that allows you to measure and monitor your capper’s performance in real time at production speed. This technology is also useful for machine set up, and when changing package sizes or other operational parameters. Download the brochure below for more in depth information or get in touch with us to learn how SmartSkin Technology could benefit your process.


     
Drones